Tender inquiry no. 1 for the purchase, delivery, installation, commissioning, and technological integration of interconnected devices forming a single integrated production system implemented within the circular economy business model for EKO-MASA Sp. z.o.o. for the project titled "GOZ transformation project of EKO-MASA Sp. z.o.o." no. FEPW.01.03-IP.01-0146/25 under the European Funds for Eastern Poland 2021-2027 Programme, Priority Entrepreneurship and Innovation, Action Circular Economy in SMEs - Stage II.
The subject of the order includes the delivery, installation, commissioning, and technological integration of interconnected devices forming a single integrated production system implemented within the circular economy business model. The devices covered by the order, i.e.: • laser cutter with a pipe and profile cutting attachment, • hydraulic press brake, • workshop crane / overhead crane, • welding robot with a welding station, • electric forklift, form a single technological line realizing successive stages of the production process, starting from material preparation, through cutting, inter-operational transport, bending, welding, to the transport of finished elements. The devices must be mutually compatible in terms of: • efficiency, • technological process organization, • work safety, • internal transport parameters, • software integration, • production process synchronization, • service and warranty responsibility. Dividing the order into parts could result in the delivery of devices from different manufacturers or suppliers, whose mutual cooperation would not be guaranteed, which could lead to: • problems with technological process integration, • extended production start-up time, • disputes regarding warranty responsibility between suppliers, • increased start-up and servicing costs, • loss of assumed project effects and results, and GOZ transformation indicators. Realization of the order by a single contractor will ensure full responsibility for the correct functioning of the complete technological system and the achievement of project indicators specified in the co-financing application. The absence of order division results solely from technical, organizational, and functional reasons and is consistent with the principle of efficient public fund expenditure. Tender inquiry no. 1 concerns expenditures within the following tasks: Task No. 1 Optimization of the production process Line for processing metal waste: - laser cutter - hydraulic press brake + basic tools (punches and dies) - pillar workshop crane / overhead crane Task No. 3 Modernization of the machine park - Welding set with welding robot - purchase of an electric forklift The tasks are consistent with the scope of recommendations contained in the circular economy business model. Laser cutter Specification (parameters not less than): 1. Laser source • Power: 3000 W 2. Safety and ecology The machine complies with standards: CE, EN 60204-1:2018; EN ISO 12100:2010 EN ISO 11553-1:2020/A11:2020; EN IEC 61000-6-1:2019 EN IEC 61000-6-3:2021; EN IEC 61000-3-2:2019/A1:2021 EN 61000-3-3:2013/A1:2019/A2:2021 Full enclosure with the possibility of using light curtains. Dust filter-ventilation system with automatic dust cleaning. 3. Construction and functionality Working area: 3000 × 1500 mm Axis range: X = 1530 mm, Y = 3050 mm, Z = 330 mm Possibility of cutting pipes with a diameter of 10–220 mm, length not less than 6000 mm. Welded steel body, annealed and stress-relieved, resistant to deformation. 4. Cutting head and drive system Laser head with autofocus. Precision guide system Servo drives Maximum travel speed: 130 m/min, acceleration: 1.0 G. 5. Auxiliary systems Automatic guide lubrication Water chiller Voltage stabilizer 6. Digital control and automation • Control system, Polish language. • Support for formats: *.lxd, *.dxf and other CAD/CAM. • Functions: autonesting, laser energy control, edge detection, cutting on the fly, accuracy compensation, anti-collision system. 7. Additional equipment • Nesting software for sheets and pipes • light safety barriers • Extended filter-ventilation system • Possibility of cooperation with a loading system (pillar workshop crane/overhead crane). Hydraulic press brake Specification: 1. Construction and mechanics -2 (two) front supports on linear guides ensuring stability during bending -Automatic adjustment of Y1, Y2 axes and the backgauge (X axis) using a servo drive -R-axis adjustment with manual operation option, facilitating bending of larger radii -Automatic deflection compensation for precise bending -Quick-release ram clamp for rapid tool changes. 2. Control system and software -15" LCD touchscreen with intuitive interface -Software for creating bending sequences, supporting 9999 programs -Control logic preventing axis collisions -Possibility of 2D bending preview and simulation in real-time -Tool and material library with the option to enter new data -USB port for saving program backups and settings. 3. Safety and ergonomics -Laser operator protection system, increasing safety and speeding up the bending process -Automatic calculation of bending force, backgauge position, and material development, adapted to material parameters. Parameters: - pressure 2000 kN and max. bending length not less than 3000mm Equipped with a 320 mm throat, 200 mm beam stroke, and 480mm opening - backgauge travel 600mm Motor power: not less than: 15 kW (electric motor) Drive power adapted to achieve the required pressure of 2000 kN and bending length of not less than 3000 mm, while maintaining energy efficiency parameters no worse than the reference solution adopted in the application. Dimensions: The dimensions of the device should allow for its proper installation and operation at the project implementation site...